KW Ltd: Engineering,consulting technology
Track Record:
Conceptual, Pre-FEED and FEED
Detailed Design
Owner Engineer and Design Support
Lateral Buckling / Pipeline Walking
OOS / UHB
HPHT and PIP
Deepwater
Integrity Engineering
Egypt Projects / Cairo Office

Integrity Engineering

Project Client Date Scope of Work
Testing of Failed Hose Section Rimkus Consultants 2007 To witness mechanical and laboratory testing and dissection of hose to establish failure mechanism.
BP CATS BP/Penspen 2007 Assessment of damaged pipeline, dragged sideways and dented by dragged anchor. Development of loads and stress conditions during the dragging event and evaluation of the effect of repair clamps.
Reliance CMS Analysis Cormon Ltd. 2007 FE Analysis for Corrosion Monitoring Spools forgings to confirm feasibility for installation and operation.
ONS pipeline damage inspection NOSPCO 2007 Engineering and offshore support for damaged 22” pipeline; offshore survey co-ordination, damage evaluation, 3D FE analysis to evaluate failure modes, repair solution assessment, integrity assessment, repair procedure FE analysis.
Kelvin MPS Verification ConocoPhilips 2007 Verification and design modification of the Murdoch Pigging Skid subject to the additional loading from the Kelvin tie-in spool.
Saqqara BP Ongoing Integrity management (IM) assessment for the 16” production pipeline; review of IM philosophy, review of detailed design documents, comprehensive risk assessment for each element of the pipeline system and subsequent definition of the inspection and monitoring plan.
Gulf of Aqaba Pipeline System EGC – Jordan 2004-
ongoing
Integrity Management of 36” pipeline system and shore approaches for 2004, 2005 and 2006 surveys; Preparation of Survey specs and ITT, technical evaluation and recommendation, Offshore survey co-ordination, survey data analysis, detailed freespan fatigue analysis, annual integrity report, recommendations for continued safe operations. Continued scope for surveys until 2011.
Barrow Windfarm Cable Spans KBR 2007 Assessment of cable spans at J-tube exit due to seabed scour and evaluation of potential mitigation measures.
Kelvin Document Review ConocoPhillips 2007 Third-party review of complete Kelvin pipeline and structures design, including review of ECA for reeling.
Scoter Riser Impact Study Shell 2006 Analysis of consequences of clamp impact damage on integrity of Scoter riser.
Grove Field Development Newfield/PDI 2006 Fitness for purpose assessment of pipeline following impact by beam trawler.
Tambar PHSER BP 2006 Peer Review, Risk Review Study.
Western Desert Pipeline System Gupco 2006 Over pressurised pipeline - fitness for purpose assessment.
Western Desert to Dashour Pipeline Integrity Assessment and Repair Programme Management Gupco 2006 Engineering and development of a first stage repair programme for the pipeline in order to stabilise its condition and reduce the risk of failure to acceptable levels prior to a more comprehensive rehabilitation programme being undertaken. Included subsequent design of remedial measures.
Banff Gas Injection Flowline Flexible Pipe Integrity Assessment PGS 2006 Perform a materials and integrity review of the existing flexible pipe for operating at higher H2S levels than the original design basis.
Akhen Snagged Condensate Line Gupco 2006 Perform an integrity assessment and develop a remediation and repair plan for the snagged 6” Akhen condensate line bypass.
Shell Howe PIP
Re-analysis
Shell 2006 Re-assessment of the 8”/12” PIP based on new operating conditions, including detailed limit state assessment.
Ras Shukheir Loading Lines Integrity Assessment Gupco 2005 Assess integrity of main oil export loading lines from the Ras Shukheir tank farm to the tanker bays.
Cannonball Project BPTT 2005 Assessment of dented 26” pipeline; Damage assessment criteria and inspection plan, calliper pig run evaluation, fit-for-purpose fatigue assessment (installation and operation), FE analysis to investigate reasons for dent.
ESMA II Design Review Gupco 2005 Design review and risk assessment of the ESMA II pipeline configuration and operating conditions to determine the fitness for purpose for the remaining operational life.
VTS Integrity Assessment ConocoPhillips 2005 Corroded pipeline system; Assessment of wall loss and remnant life evaluation.
Rehabilitation Project GUPCO 2005 Provision of technical support services as part of remnant life assessment of Gulf of Suez assets.
Nam Con Son Assessment BP/EPTG 2005 Assessment of state of stress in Nam Con Son 16” 13Cr pipeline. Determination of allowable conditions for 13Cr and Duplex Pipe, including evaluation of long freespans.
Greater Plutonio Stolt France 2006 ECA for production, service and gas injection pipelines subjected to high strains due to lateral buckling design. Included assessment of effect of insulation and J-lay collars.
Tambar Incident Investigation BP 2005 Part of team reviewing external corrosion failure of 13Cr pipeline due to hydrogen embrittlement from CP system.
Galata Field Petreco 2004 Investigation of failure of pipe.
Power/Fibre-optic Cables Brown & May 2004 Assessment of fibre optic cable integrity under fishing interaction loading following the loss of soil cover and subsequent cable exposure.
Maclure Span Assessment Kerr McGee 2004-
ongoing
Span Fatigue Assessment for a pipeline operating outside original allowable freespan design limits.
Galata Riser Analysis Petreco Varni 2004 Fitness for purpose of welds.
MCP 01 Bypass Subsea 7 2004 Stability Analysis. Design of solutions for non stable Bundle.
CNR-Baobab Field Development Technip Offshore UK 2003 Design of Pipe-in-Pipe production flowlines and gas lift pipeline. Analytical assessment and testing of damage that occurred in sagbend during installation.
JADE ConocoPhillips 2003 Seabed scour for mid-line spools; Pipeline Protection evaluation, damage assessment and subsequent design of remedial measures.
Rhum J P Kenny 2002 Lined pipe; Liner integrity for cold temperature seawater corrosion, management of pipeline test program.
C10 Stinger EMC 2002 Extension of existing FE model to investigate new cracking sites and repair options.
AGT Pipe BP 2002 Review of seismic fault movement of onshore pipeline; Failure analysis, Review of Capacity of Pipeline using Combined Loading Assessment, evaluation of code formulations.
Scarab/Saffron Stolt Offshore Paris 2002 SNCF and ECA for 36” pipe welds with ovality.
West Delta Deep Stolt Offshore S.A. 2002 Technical support to design team.
Corrib J P Kenny/Allseas 2001 Independent Safety Review / HAZID of the umbilical and flowline system; protection, dropped object study, fishing study.
Kwanda Pipeline: Assessment of Damaged Pipelines Texaco 2001 Assessment of the Kwanda pipeline; Dent detected by gauge plate and calliper pig runs, collapse and fatigue fit-for-purpose evaluation.
Elgin Franklin Total Fina Elf 2001 Analysis of damaged riser system.
Jade Riser Penspen 2000 FEA of local manufacturing defects caused by explosion bonding process. Evaluation of influence on burst strength.
PiP Integrity Issues BP 2000 Preparation of Presentation for BP covering integrity issues of PIP systems.
Cantarell: Preliminary Pipeline Analysis Noble Denton 2000 Analysis of buckled pipeline.
Elgin-Franklin Spool SLME 2000 Prepare a fitness-for-purpose analysis and reports to justify use of spools with very small region of plasticity.
Finite Element Analysis EMC 1999 Preparation of finite element model of stinger components, analysis of original design that failed, analysis of proposed replacement.
Amethyst Pipeline Accident Investigation Centrica 1999 The Amethyst pipeline was damaged by an anchor with subsequent loss of production. Investigation of the background to the accident and the shipping activities near the pipeline.
Investigation of Failure of a Riser During Hydrotest Clyde & Co. Solicitors 1999 Report prepared in conjunction with the Welding Institute.

Detailed Design – Development of Risk-based Inspection Criteria:
Mimas and Tethys Update ConocoPhillips 2007 Technical review and Engineering Criticality Assessment.
Starling Development
Allseas 2007 Starling Pipeline Detailed Design. Includes ECA and Risk evaluation.
Conoco Saturn and Monroe ConocoPhillips 2005 Independent Competent Person; ECA evaluation.
Shell Howe Detailed Design Technip Offshore UK 2004 Detailed Design of PIP, including risk assessment.
Scoter Shell Expro 2002 Low Temperature spools; Assessment of integrity of spools using FE and ECA.
Jade J P Kenny 2001 ECA of Riser and Pipeline tie-ins.
Material Testing:
Test BP 2002 Organisation of test for Poisson’s ratio.
Tangguh BP 2001 Preparation of CRA-lined pipe test specification and budget.
Erskine Texaco 2001 Material testing and analysis of CRA-lined riser; evaluation of benefit from liner in hoop stress checks.
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© KW Ltd 2008